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publicationDate 2000-03-21-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-6040223-A
titleOfInvention Method for making improved polysilicon FET gate electrodes having composite sidewall spacers using a trapezoidal-shaped insulating layer for more reliable integrated circuits
abstract A method for making improved polysilicon FET gate electrodes having composite sidewall spacers is achieved. After forming the polysilicon gate electrodes on the substrate, a SiO 2 stress-release layer is deposited having a trapezoidal shape. A Si 3 N 4 layer is deposited and plasma etched back using the SiO 2 layer as an etch-endpoint-detect layer to form composite sidewall spacers that include portions of the trapezoidal-shaped oxide layer. The SiO 2 layer protects the source/drain areas from plasma etch damage that could cause high leakage currents. The Si 3 N 4 also extends over the SiO 2 layer at the upper edges of the polysilicon gate electrodes. This prevents erosion of the SiO 2 along the gate electrodes when the remaining oxide is removed from the source/drain areas using hydrofluoric acid wet etching. When an insulating layer is deposited over the FETs, and self-aligned contact openings are etched to the source/drain areas and extending over the gate electrodes, the Si 3 N 4 extending over the portion of the trapezoidal-shaped SiO 2 layer that forms part of the composite sidewall spacer protects the SiO 2 from etching. This results in more reliable contacts without degrading the FET performance.
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