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filingDate 2004-10-01-04:00^^<http://www.w3.org/2001/XMLSchema#date>
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publicationDate 2006-04-06-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-2006073322-A1
titleOfInvention Low density spray polyurethane for automobile interior applications
abstract A method for forming a low density polyurethane skin for automobile interior applications is provided. The method of the invention comprises spraying an expandable polyurethane composition over a mold cavity surface or a mold cavity surface pre-coated with a primer polyurethane layer to form the low density polyurethane skin. A sufficient amount of the expandable polyurethane composition is sprayed so that the low density polyurethane skin has a thickness from about 0.5 to about 3 mils. The expandable polyurethane composition includes an isocyanate, a polyol, a blowing agent, an optional catalyst, and an optional surfactant. An article made by the method of the invention is also disclosed.
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