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publicationDate 2014-03-13-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber KR-20140032012-A
titleOfInvention Extended Yttrium Oxide Life as Plasma Chamber Material
abstract Two methods of extending the lifetime of yttria as a plasma chamber material are provided. A first method comprises fabricating a three-layer component of a plasma processing chamber by co-sintering a two-layer green body, wherein the first layer comprises ceramic particles and the second layer comprises yttrium oxide particles. The two layers are in close contact during the sintering process. In a preferred embodiment, the three layer component comprises a yttrium oxide outer layer, a YAG interlayer and a second alumina outer layer. Optionally, the disks are pressed together during the sintering process. The three-layer component results in very low porosity. Preferably, none of the yttrium oxide outer layer, the YAG intermediate layer and the alumina second outer layer has a porosity of less than 3%. The second method comprises applying a liquid anoxic sealant having a room temperature viscosity of less than 50 cP to the component by brushing the sealant on all yttrium oxide surfaces of the component, wet cleaning the component, 2 environment for at least &lt; RTI ID = 0.0 &gt; 150 C &lt; / RTI &gt; for at least 2 hours and applying the second sealant coating to the cured substrate by repeating the procedure used to apply the first coating.
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