| abstract |
The present invention is directed to a continuous process for pretreating a lignocellulosic feedstock. A feedstock slurry is provided, which has a solids concentration of 10% to 30% by weight. The feedstock slurry is pumped through a heating train of at least two stages, each stage including a pump to increase stage pressure and a direct steam injection to heat the feedstock slurry. Acid is also added to the feedstock slurry prior to the heating train, during a heating stage, or after leaving the heating train; the acid is added at a concentration of 0.2% to 12% weight of acid on weight of initial feedstock. A heated, acidified feedstock slurry is thus produced. The heated, acidified feedstock slurry is flowed through a pre-treatment reactor at a temperature of 160°C to 280°C for a time sufficient to increase efficiency of conversion of cellulose in the feedstock to glucose using cellulase enzymes. After the slurry exits the pretreatment reactor, it is cooled using two, or more than two flashing stages at successively lower pressures, without increasing the steam pressure after flashing. The steam energy, at or near its flash pressure, from two or more than two of the flashing stages is used to heat the feedstock slurry in the heating train. |