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publicationDate 2017-09-26-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-9770781-B2
titleOfInvention Material processing through optically transmissive slag
abstract A process for growing a substrate ( 24 ) as a melt pool ( 28 ) solidifies beneath a molten slag layer ( 30 ). An energy beam ( 36 ) is used to melt a powder ( 32 ) or a hollow feed wire ( 42 ) with a powdered alloy core ( 44 ) under the slag layer. The slag layer is at least partially transparent ( 37 ) to the energy beam, and it may be partially optically absorbent or translucent to the energy beam to absorb enough energy to remain molten. As with a conventional ESW process, the slag layer insulates the molten material and shields it from reaction with air. A composition of the powder may be changed across a solidification axis (A) of the resulting component ( 60 ) to provide a functionally graded directionally solidified product.
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