abstract |
An exterior automotive trim product, and method of making the same. In certain embodiments, a color pigmented thermoplastic layer is provided. A transparent clear coat is calendared to the color pigmented layer to form a composite or laminate. The laminate is subsequently vacuum-formed into a three dimensional shape approximating the desired shape of a final trim product. The vacuum-formed laminate is then inserted into an injection molding device, and semi-molten resin injected into the mold cavity behind the laminate. The resin fuses with the vacuum-formed laminate with the result being the final automotive trim product. Thus, no spray painting or spraying of solvents is required, and burdensome dry paint transfer techniques may be avoided. |