| abstract |
A decorative emblem is formed by insertion of a decorative foil shape into a preformed bezel and encapsulating and bonding the foil to the bezel with a fluent, curable plastic material. After an initial casting of a measured amount of plastic onto the base of the bezel, the foil is inserted and seated. A second cast of plastic forms a cap contiguous with the sides of the bezel and encapsulates the foil and bonds it within the bezel. Upon curing, the plastic cap gives a lens effect to the decorative emblem. The emblem may be equipped with attachment means for fastening it to an automobile, appliance, or other object. In alternative embodiments, a decorative foil shape is placed directly onto the base of the bezel, and a fluent, curable plastic material is cast thereon. As the plastic material cures, it migrates around the edges and under the foil to at least partially encapsulate the foil and bond it within the bezel. In some instances, channels may be cut or molded into the base of the bezel to aid the flow of fluent, curable plastic material beneath the decorative insert. |