abstract |
The improved industrial roll has axially spaced, preferably elastomeric, cylindrical head members with a beam extending therebetween. A core, preferably of rigid urethane foam, extends cylindrically between the head members and encases the beam. The head members and core are, in turn, encased within a skin that is preferably a filled polyester resin, the skin being locked to the head members. A coupling may be utilized to assist with torsional load transfer between the beam and each head member, and blades may be used to transfer such loads between the beam and the core. To make such a roll, the head members are positioned at the ends of a beam and a core is molded around the beam and between the head members. The resulting skeletal roll is then provided with the skin that locks the head members to the core. The apparatus for applying the skin comprises a winder for wrapping a ribbonlike skin component helically about the skeletal roll. Sufficient wraps are made completely to encase the core, and a drive mechanism employing a lost motion connection wraps additional lengths of ribbon into a lock groove in each head member to join the components together in an integral roll. |