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filingDate 2014-12-03-04:00^^<http://www.w3.org/2001/XMLSchema#date>
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publicationDate 2015-03-26-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-2015087871-A1
titleOfInvention Method for Converting Waste Plastic to Lower-Molecular Weight Hydrocarbons, Particularly Hydrocarbon Fuel Materials, and the Hydrocarbon Material Produced Thereby
abstract A method produces a hydrocarbonaceous fluid (a liquid mixture of hydrocarbons, or in other words a mixture of hydrocarbons which is liquid at ambient room temperature and atmospheric pressure), which functionally is a liquid hydrocarbon fuel, from a feed of waste plastic. The method comprises in broad embodiments the steps of: (step 1) melting a feed of substantially solid waste plastic in an aerobic atmosphere (for instance, air) whereby a waste-plastic melt is produced; (step 2) distilling at least a portion of the waste-plastic melt whereby a hydrocarbonaceous distillate is produced; and (step 3) collecting the hydrocarbonaceous distillate. That distillate is generally referred to above as a condensate. In some preferred embodiments, the method includes the step of commutating the feed of substantially solid waste plastic into pieces substantially no greater than about 1.5 cm 2 prior to step 1. In preferred embodiments, the method includes the step of adding an effective amount of a cracking catalyst to the waste plastic prior to step 2.
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