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filingDate 2009-08-07-04:00^^<http://www.w3.org/2001/XMLSchema#date>
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publicationDate 2010-02-11-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-2010035369-A1
titleOfInvention Method for metal gate quality characterization
abstract Measuring the amount of unreacted polysilicon gate material in a fully silicided (FUSI) nickel silicide gate process for metal oxide semiconductor (MOS) transistors in an integrated circuit (IC) to guide process development and monitor IC production requires a statistically significant sample size and an economical procedure. A method is disclosed which includes a novel deprocessing sequence of oxidizing the nickel followed by removing the nickel silicide by acid etching, acquiring an SEM image of a deprocessed area encompassing a multitude of gates, forming a quantifiable mask of the original gate area in the SEM image, forming a quantifiable image of the unreacted polysilicon area in the SEM image, and computing a fraction of unreacted polysilicon.
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