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inventor http://rdf.ncbi.nlm.nih.gov/pubchem/patentinventor/MD5_de48173e135e46c6182ae673da4914f0
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publicationDate 2008-06-19-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-2008145599-A1
titleOfInvention Processes for making shaped honeycomb and honeycombs made thereby
abstract This invention relates to processes of making a honeycomb comprising cells having edges forming a face of the honeycomb, the face defined by a plurality of points, at least two of the points located in different tangential planes, comprising the steps of:n a) forming a honeycomb having expanded cells from a plurality of sheets comprising thermoplastic material having a melting point of from 120 to 350° C. and high modulus fiber having a modulus of 600 grams per denier (550 grams per dtex) or greater; b) impregnating the honeycomb with a thermoset resin; c) curing or partially curing the thermoset resin to form a cured or partially cured honeycomb; d) pressing the cured or partially cured honeycomb in a direction perpendicular to a plane of parallel lines of adhesive to fracture at least a portion of the thermoset resin; e) pulling the pressed honeycomb apart in a direction perpendicular to a plane of parallel lines of adhesive to form a honeycomb having fracture points; f) bending, molding, or forming the honeycomb having fracture points in a mold or over a form; g) heating the honeycomb to allow the thermoplastic material to flow to the fracture points; and h) cooling the honeycomb to substantially retain the shape of the mold or form. nn This invention also relates to a shaped honeycomb made by this process wherein less than 25 percent of the honeycomb cells have a re-entrant angle of greater than 180 degrees.
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