abstract |
A method of forming a super hard PCD construction comprises forming an aggregated mass comprising a catalyst/solvent material for diamond, and one or more of W, Mo, Cr, V, Ti, Zr, Nb, Hf, Ta, Sc, and/or Y, forming a pre-sinter assembly comprising the aggregated mass and a plurality of diamond grains and treating the pre-sinter assembly at UHPT to form a PCD construction. Residual catalyst/solvent and one or more of W, Mo, Cr, V, Ti, Zr, Nb, Hf, Ta, Sc, and/or Y, in non-carbide form at least partially fill a plurality of interstitial regions in the PCD. There is also disclosed a superhard PCD construction comprising a body of PCD material formed of a mass of diamond grains and a non-superhard phase at least partially filling a plurality of interstitial regions, wherein the non-superhard phase comprises one or more of W, Mo, Cr, V, Ti, Zr, Nb, Hf, Ta, Sc, and/or Y, in the non-carbide form. |