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filingDate 2005-03-25-04:00^^<http://www.w3.org/2001/XMLSchema#date>
grantDate 2017-10-05-04:00^^<http://www.w3.org/2001/XMLSchema#date>
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publicationDate 2017-10-05-04:00^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber ES-2636438-T3
titleOfInvention Fiber reinforced thermoplastic sheets with surface coatings
abstract Composite laminar material (10), comprising: at least one porous core layer (12) comprising a network of open cellular structures formed by random crossing of reinforcing fibers held together by at least one thermoplastic material, in which The porous core layer is formed by heating the web above the glass transition temperature of the thermoplastic material to substantially soften the thermoplastic material, by passing the heated web through one or more consolidation devices set to a dimension less than that of an unconsolidated network and larger than that of a network if it were fully consolidated, and allowing the network to expand and remain substantially permeable after passing through the consolidation device, wherein from about 40% to about a 100% of open cell structures are open and allow the flow of air and gases through the core layer, said porous core layer (12) having from about 20 weight percent to about 80 weight percent reinforcing fibers based on the total weight of said porous core layer, said layer of porous core having a density of 0.2 g / cm3 to 1.8 g / cm3, and having a void content of about 5 percent to about 95 percent by volume of the porous core layer, wherein said fibers reinforcement have an average length of from about 7mm to about 200mm; and at least one skin (14, 16) covering at least a part of a surface of said at least one porous core layer, said skin comprising at least one of a thermoplastic film, an elastomeric film, a thermoset coating, a coating inorganic, a fiber-based scrim, a non-woven fabric, and a woven fabric, wherein said thermoplastic film comprises at least one of poly (ether imide), poly (ether ketone), poly (ether-ether ketone), poly (phenylene sulfide), poly (arylene sulfone), poly (ether sulfone), poly (amide-imide), poly (1,4-phenylene), polycarbonate, nylon, and silicone, and said skin having a limiting oxygen index greater than 22, as measured by ISO 4589, to improve at least one of the flame, smoke, heat release and gaseous emission characteristics of the composite sheet material.
priorityDate 2004-03-26-04:00^^<http://www.w3.org/2001/XMLSchema#date>
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